Lean Six Sigma YB+GB(I)

Introduction to Six Sigma & LEAN

Business Context

Section – INTRODUCTION TO QUALITY

• – Fundamentals of Quality

  • What is Quality

  • Quality Gurus & Their Contribution

Section – OVERVIEW ON SIX SIGMA & LEAN

• – Fundamentals of Six Sigma

  • Basics of Six Sigma

  • Definition of the word ‘Sigma’

  • What is Six Sigma

  • Six Sigma Methodology

  • Thinking Mechanism & Executional Approach

  • Evolution of Six Sigma

  • The fruits of improvement efforts

  • Types of Improvement Projects

  • Generic Project Selection Criteria – Six Sigma Projects Only

  • Why do we need to learn Statistics in Six Sigma

  • Descriptive & Inferential Statistics

  • Six Sigma Certification Journey

  • DMAIC Framework – An Overview

• – OVERVIEW ON SIX SIGMA & LEAN (Continued…)

  • – Fundamentals of LEAN

    • What is LEAN

    • Benefits of LEAN Methodology

    • Pillars of LEAN & Six Sigma Methodology

    • LEAN Principles

    • Eight Types of Wastes in LEAN

Define Phase

key Delivarables
▪Section – Voice of Customer (VOC)

• Identifying Customer Segment

• Gathering VOC data

• Analyzing VOC data

▪Section – Determining Critical-To-Quality (CTQ) factors

• Translating VOC to CTQs

• Drivers of Project Selection

• Defects-Per-Unit

• Defects-Per-Million-Opportunities

▪Section – Develop Project Charter

• What is a Project Charter

• Critical elements of a Project Charter

• Business Case

• Problem Statement, Goals & Benefits, Goal Statement

• Specimen Project Charter

▪Section – Map the Process

• Process Maps & Flowcharts

• SIPOC Diagram

MEASURE Phase

key Delivarables
▪Section – Types of Data

• Discrete Data

• Continuous Data

▪Section – Data Distribution

• Measures of Central Tendency:-

  • Mean, Median & Mode

  • MINITAB Simulation

• Measures of Dispersion:-

  • Range, Quartile Deviation, Mean Deviation & Standard Deviation

  • MINITAB Simulation

▪Section – Normal Distribution Curve

• Background of Bell Curve

• MINITAB Simulation on Normality Test

▪Section – Process Capability Studies

• Background of Process Capability Studies

MINITAB Simulation

ANALYZE Phase
 

• ey Deliverables

▪Section – Identify Possible Causes

• Root-Cause Analysis (RCA) – An Overview

• Cause-and-Effect Diagram (C&E)

• Pareto Diagram

• 5-WHY Analysis

▪Section – Correlation

• Scatter Plot

• Correlation Coefficient

• MINITAB Simulation

▪Section – Hypothesis Testing

• Meaning & Background

• 1-Sample t-Test

• 2-Sample t-Test

• Regression Analysis

• Mood’s Median

IMPROVE Phase
 

• Key Deliverables

• Failure Modes & Effects Analysis (FMEA)

• Section - LEAN Tools

  • 5S

  • Poka-Yoke

  • Standardized Work

  • Continuous Flow

    • Heijunka

CONTROL Phase

• Key Deliverables

• Elements of Control Phase

• Statistical Process Control – An Overview

• Section - Control Charts (Continuous Data)

  • X-bar & R-chart

  • I&MR Chart

• Section - Control Charts (Discrete Data)

  • C-chart

  • P-Chart

  • U-Chart

• Section - Control Plan

  • Process Management Charts

  • Process Control Plan